Working with our established partners to design, development and manufacture, robust long lasting high quality tooling that can withstand riggers of this demanding process. We can produce tools for the hot and cold chamber process. 
We can supply high precision castings in certified materials such a aluminum, zinc and magnesium alloys, we can CNC machine, add coatings and paint. Supplying the complete part ready for your production line.
It is standard practice to supply the trimming tools for each part to remove runner and overflows. 

This is a demanding process therefore the steel materials, design technology and the construction of the tool is paramount.

All tooling materials used are fully certified and the recommended material for your design will be offered in the quotation
 

MCT group  are able to supply superior High Pressure Die Cast tooling at a competitive price.

Design For Manufacture (DFM) reports are produced and sent to the customer for evaluation, feed back and approval.
Each DFM will contain suggested product changes to avoid quality issues and prolong the tool life.

The DFM will consist of:
· Mold flow analysis (if required)
· Draft and wall section analysis.
· Gate size, position and type.
· Ejector pin position.
· Parting line positions.
· Any other information relevant to producing a high quality product and tool.

We can deal with 3D data and drawings in iges, step parasolid and dxf formats.

After the DFM has been agreed a comprehensive 3D CAD tool design is constructed and reviewed in detail by our engineering team amended where appropriate and then sent to our customer for approval.

High pressure Die casting mold tool design:

Why choose high pressure die casting process?

High pressure die casting (HPDC) is a popular manufacturing process for producing complex-shaped metal parts with high precision. There are several reasons why HPDC might be chosen:

Cost-effectiveness: HPDC can be a cost-effective method for mass production of parts, especially when compared to other processes like machining or investment casting.

High productivity: The process allows for rapid production rates, making it suitable for large volume manufacturing.

Complex geometries: HPDC enables the production of intricate and complex part designs that might be difficult or expensive to achieve using other methods.

Dimensional accuracy: HPDC can achieve tight tolerances and high dimensional accuracy, ensuring consistency and quality in the manufactured parts.

Surface finish: Parts produced through HPDC often have good surface finish quality, reducing the need for additional finishing operations.

Material versatility: HPDC can be used with a wide range of metals and alloys, including aluminum, zinc, magnesium, and copper alloys, providing flexibility in material selection based on specific application requirements.

Minimal material wastage: HPDC typically generates less material wastage compared to other manufacturing processes, contributing to its efficiency and sustainability.

Reduced need for secondary operations: In many cases, parts produced through HPDC require minimal additional machining or finishing operations, saving time and cost in the production process.

Overall, the high pressure die casting process offers a combination of efficiency, precision, and versatility that makes it a favorable choice for producing a variety of metal components in industries such as automotive, aerospace, electronics, and consumer goods.