MCT Group specializes in the design, development and manufacture of advanced precision, high quality, low cost plastic injection tooling. We can manufacture tooling for such diverse markets as: Electrical connector, Aerospace, Automotive, Medical, Electronic Packaging, Agricultural and many more.
Lead times can be as short as 10 days.
Once an order is placed with MCT Group. A very detailed Design For Manufacture (DFM) report is produced and sent to the customer for evaluation, feed back and approval.Each DFM will contain suggested product changes to avoid quality issues and prolong the tool life.
We can deal with 3D data and drawings in iges, step parasolid and dxf formats.
After the DFM has been agreed a comprehensive 3D CAD tool design is constructed and reviewed in detail by our engineering team amended where appropriate and then sent to our customer for approval.
Simple works,a plastic injection simulation application is embedded into the Solidworks user environment, providing a truly seamless integration of part design, mould flow analysis, and mould design. By using Simpoeworks,we can simulate the injection moulding proess,optimize moulding parameters,and idntify potential tooling and moulding problems in the early design stages.
Mouldwords,a 3D,solid-based mould design application is seamlessly integrated into SolidWorks,lt incorporates preset mould design time, By using Parametric 3D CAD mould design, we are able to employ CAM Computer Aided Manufacturing) in a near paperless environment, Our PDM (Product Data Management) system ensures that incoming and outgoing files are tracked and managed. We utilize our ECN (Engineering Change Notice) system to control and verify design revisions.
Mould Design Example
MCT insists that each stage of the tooling manufacture is strictly controlled by the QA technicians.
After each operation the steel is inspected.
Every electrode fully certified before use.
High quality tool steels will be chosen that are appropriate for each tool design. These materials will be specified on your quotation.